How to use a RheBuild kit for a 3 point adjust front loading valve (model 7125 used)
 
RheBuild Kit
 
 1.  Remove the stator screws.
Rhebuild 01a RheBuild 01b
 
 2.  Remove the stator and stator face assembly (SFA).
Rhebuild 02a Rhebuild 02b Rhebuild 02c Rhebuild 02d
 
 3.  Pull off the stator ring.
RheBuild 03a RheBuild 03b
 
 4.  Remove the rotor seal.
RheBuild 04a RheBuild 04b
 
 5.  Remove the isolation seal. (This part is not included in all RheBuild kits. This part may not require replacement.)
RheBuild 05a
 
 6.  Put in the new isolation seal. The open side faces the bearing ring. (toward the handle end)
RheBuild 06a RheBuild 06b RheBuild 06c
 
 7.  Put the new rotor seal on the shaft with the grooves facing toward you, so you can see them. The notch in the ring should line up with the rotor pin.
RheBuild 07a RheBuild 07b RheBuild 07c
 
(There is another way to check that the rotor seal is in the correct position. You should be able to see through the hole in the rotor seal all the way up the needle tube in the handle if you look at a light.)
RheBuild 07d
 
 8.  Replace the stator ring. The stop pins fit in holes in the ring. (Make sure that the rotor pin is between the stop pins!)
RheBuild 08a RheBuild 08b
 
 9.  Remove the stator face assembly from the stator and replace with the new one. (For SFAs with 2 pins, it can be put in either way. For SFAs with three pins it can only be inserted in the correct direction.)
RheBuild 09a RheBuild 09b RheBuild 09c
 
10.  Replace the stator so that the holes line up with the pins on the stator ring.
RheBuild 10a RheBuild 10b
 
11.  Replace the stator screws and tighten to 1/2 turn past finger tight. (Check that the set screws are all touching the stator ring.)
RheBuild 11a RheBuild 11b RheBuild 11c
 
Reattach the valve to your system. Test the valve to see if it holds pressure. If the valve leaks you will need to tighten the valve. First loosen the set screws the same amount for each one.
RheBuild 11d RheBuild 11e
 
12.  Tighten each stator screw a little at a time (1/8 turn or less, working your way around the valve) until the leaking stops. Double check that the gap between the stator and stator ring is the same all the way around. Retighten the set screws so that they touch the stator ring.
RheBuild 12a
 
13.  Remove the needle guide in the handle. (Use pliers if necessary.) You can do this with the handle removed if you prefer. (To remove the handle, loosen the 2 set screws.
RheBuild 13a RheBuild 13b RheBuild 13c RheBuild 13d RheBuild 13e
 
14.  Push in the new needle guide until it stops.
RheBuild 14a RheBuild 14b
 
(You may need to reform the needle seal in the rotor seal. To do this, push against the needle guide with the eraser end of a pencil. Test the fit by loading a sample. If fluid comes out the needle guide while you are filling the loop reform the seal again.)
RheBuild 14c RheBuild 14d
 
15.  Replace the handle, if removed, by tightening the 2 set screws against the flat portions of the shaft.
RheBuild 15a RheBuild 15b
 

Download PDF version with additional comments.

 

Watch video.
(*Note: If the video appears in strange colors, make sure you are running at least version 10 of the Windows Media Player*)